Transmission Line Towers High-Speed CNC Angle Drilling And Marking Line Structural Steel Fabrication
Applicable Industry:
The machine is the special equipment used for angle steel drilling & marking mainly in the field of angle steel tower industry.
Product Composition:
This machine is mainly composed of transverse conveyor, rotating loading system, infeed conveyor, CNC infeed carriage, drilling unit, marking unit, unloading conveyor, as well as hydraulic, electrical and pneumatic systems etc.
Main Parameters:
| Model |
ADM2532 |
| Angle size (mm) |
100×100×10~250×250×32 |
| Max. length of blank(m) |
14 |
| Taper of drilling spindle |
BT40 |
| Max. Drilling diameter (mm) |
Ф40 |
| Qty. of drill on each side (pcs) |
3 (6 in total on both side) |
| Max.spindle rotation speed (r/min) |
6000 |
| Max.cutting speed of drill (m/min) |
200 |
| CNC axes |
9 |
| Range of back mark (mm) |
50-220 (stepless) |
| Max. angle feeding speed (m/min) |
40 |
| Marking force (kN) |
1000/1200 |
| Qty. of character group |
4 |
| Qty. of character in each group |
18 |
| Character size(mm) |
14×10×19 |
| Drill bit cooling system |
Air atomization dry internal cooling |
| Programming mode |
Lofting software or instruction programming |
| Overall dimensions (m) |
34×8×3 |
Product Features:
1. This processing line is composed of transverse conveyor, overturn conveyor, infeed conveyor, CNC infeed carriage, two sets of drilling units, one set of marking unit, automatic unload conveyor and corresponding hydraulic station, electric cooling system. Adopt CNC technology, servo motor in feeding, with high efficiency, stable work piece precision.
2. There is one set of drilling unit on each side. Every drilling unit can be installed with three drills of different dimensions. The drilling unit can realize the CNC movement holistically for change of drilling stadia, therefore to ensure the accuracy of holes.
3. Rotation speeds of all spindles are stepless adjustment realized by transducer, and feeding speeds are also stepless adjustment realized by speed regulating valves. Transform of the rapid feeding, work feeding, and rapid withdrawing of spindles all are finished automatically.
4. One marking unit in the drilling line. Marking stadia can be preset conveniently. Marking, clamping of the workpiece and infeed of the drilling are driven by the hydraulic system. Main components are imported. Circulate cooling system is applied so as to prolong the life of drills.
5. All marking and drilling in automatic completeness, all finished angles can be unloaded by pneumatic turnover device so as to lighten the working strength of workers with well advantages than other manufacturers.
6. The control system consists of the host computer, servo motor, PLC, external monitoring switch, etc. Just input the dimension of the workpiece, the processing program will be generated automatically. Besides, the program can be saved, selected, displayed and communicated as per the workpiece No.
7. The machining line installs supporting & pressing device to meet the requirements of processing angles with bigger bending.
These specimens exemplify a variety of standard specifications and hole configurations of angle steel frequently employed in the construction of transmission line towers. They serve as a visual reference for prospective users or inspectors to assess the operational performance of the equipment, offering clear and measurable benchmarks to determine whether the equipment adheres to the required manufacturing standards for transmission line tower fabrication.
In the construction of ultra-high voltage (UHV) transmission lines, where transmission towers are exposed to extreme weather conditions and considerable loads, this equipment is essential in processing the angle steel components that constitute the primary load-bearing elements of the towers. It effectively performs drilling and stamping operations on the angle steel used in tower bodies, cross-arms, and other critical structural components, ensuring precise dimensional accuracy and dependable connection performance. As a result, it plays a crucial role in preserving the long-term structural integrity and stability of the transmission towers throughout their entire operational lifespan.
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