46m/Min Rotation Speed Tower Foot Welding Robot 4500*3500*3000mm Overall Machine Dimension

46m/Min Rotation Speed Tower Foot Welding Robot 4500*3500*3000mm Overall Machine Dimension

Product Introduction:

This equipment is mainly used for welding the base of the tower. Apart from the reinforcement plates, it can complete the welding of 11 main weld seams of the main body, 1 cleaning seam weld, and the welding of the sealing head corner.

Main Parameters:

Product Features:

1. Repeatability: Repeatability is not less than ±0.05mm.

2. Track Accuracy: Track accuracy is no higher than ±0.1mm.

3. Structural Type: Arc welding robot with a highly stable and reliable mechanical structure, capable of adapting to long-term continuous operation.

4. Working Range: Covers the size range of the workpieces to be welded, up to 1500mm.

5. Working Method: The workpiece is placed on the positioner fixture, and the welding head is mounted on a dedicated robot base; during welding, the positioner robot works synchronously. Through robot vision scanning and operation, combined with a laser weld seam tracker, welding trajectory can be formed without programming. It can weld any complex and irregular workpiece, and is simple to operate and easy to learn.

1. Welding System: Equipped with an Aotai high-performance arc welding power supply, supporting transverse, longitudinal, and vertical welding processes such as MIG/MAG/TIG welding. The welding current and voltage ranges meet the processing requirements of the workpieces, exhibiting excellent arc stability and weld formation quality. It can be precisely adjusted according to different welding materials and workpiece thicknesses.

Welding Torch and Accessories: Equipped with a high-quality Apollo welding torch and related accessories, such as wire feed mechanisms and contact tips, ensuring welding quality and efficiency.

2. Intelligent Recognition and Conversion: Features intelligent recognition and conversion capabilities: It can automatically identify key welding features (such as weld position and type) from drawings and programs and quickly convert them into robot-executable welding instructions, completing the conversion within 30 seconds. Data can be quickly imported via network, USB, and other communication methods.

3. Control System:
① Control Method: Advanced digital control system with precise trajectory control and welding parameter adjustment functions.

② Programming Method: Supports visual scanning programming; the programming interface is user-friendly and easy to operate, enabling rapid programming and precise control of complex welds.

③ Communication Interface: Equipped with interfaces for communication with other equipment and production line control systems, enabling automated integration.

4. Positioner Mounting Structure: The positioner mounting structure possesses sufficient strength and stability to withstand various forces and vibrations generated by the robot body and workpiece during welding, ensuring normal robot operation and welding accuracy. The mounting structure design facilitates robot installation, debugging, and maintenance without affecting its working range and operational performance.

5. Safety System: Protection Rating: Not lower than IP54, capable of withstanding dust, moisture, etc., in industrial environments.

6. Robot Import Method: Import methods include CAD drawing import, visual scanning import, and no-programming import of welding information and requirements. Multiple program and drawing import methods are available. The system is simple, easy to use, and convenient.

7. Workpiece Welding System Description: The arc welding robot uses a 6-axis free-degree industrial robot, allowing the welding torch to approach the workpiece in various complex postures, adapting to various welding positions and complex weld shapes, such as spatial curve welds.

This equipment is specifically designed for the welding of transmission tower bases, playing a critical role in ensuring the structural integrity of the tower’s foundation. Beyond the welding of stiffening plates, the system is capable of performing all 11 primary weld seams of the main structure, as well as the single root pass weld, ensuring complete and consistent penetration. Additionally, it efficiently executes the welding of end caps and corner joints, providing uniform and high-quality welds across all critical connection points. By automating these essential welding operations, the equipment guarantees precise alignment, consistent weld quality, and superior structural strength, making it ideally suited for the fabrication of tower base samples, as illustrated in the accompanying images.