700mm Bending Plate Width CNC Bending And Heating Machine 1600KN Oil Tank Pressure

700mm Bending Plate Width CNC Bending And Heating Machine 1600KN Oil Tank Pressure

 
Product Introduction:

The CNC Thermal Bending System is carefully engineered and thoroughly factory-tested to ensure precise bending of angle steel profiles and flat metal sheets. It is specifically designed to satisfy the exacting production demands of industries such as structural steel fabrication, mechanical component manufacturing, and architectural metalwork. Offering exceptional forming accuracy and reliable operational consistency, the system ensures that bent angle steel and metal panels meet strict dimensional and structural specifications, facilitating smooth and efficient progress in subsequent downstream manufacturing processes.
 
Product parameters:

Product Features:

1. The system is equipped with a Computerized Numerical Control (CNC) Programmable Logic Controller (PLC) and features an intuitive touchscreen interface, enabling efficient data entry and real-time monitoring of operational parameters. This configuration ensures a seamless and user-friendly experience for routine operations.

2. The machine utilizes advanced intelligent ultrasonic frequency induction heating technology—an innovative solution that enhances production efficiency, reduces manufacturing costs, and fully complies with environmental protection standards and regulations.

3. As a fully integrated solution, this equipment eliminates the need for additional tools or mold adjustments, thereby optimizing and simplifying the overall production process setup.

4. Leveraging Computerized Numerical Control (CNC) technology, this system delivers precise bending of workpieces, consistently upholding high product quality standards while simultaneously improving overall production efficiency.

5. The equipment features a self-contained hydraulic system combined with an integrated electrical control unit—an advanced configuration that provides intuitive, user-friendly operation, ensures safe and reliable performance, and meets the requirements of high-volume manufacturing.

6. The cold-pressing process is suitable for angle steel components with dimensions up to L100×L100×10 mm, provided the bending angle does not exceed 5 degrees.

7. The standard cycle time for cold-pressing operations is 10 seconds per workpiece, whereas the thermal processing cycle is approximately 120 seconds per unit, depending on the material grade and component dimensions. Fabrication begins only once the heating temperature reaches 800°C (the red-hot stage), with precise process parameters established based on the material type and the required bending angle tolerances.

8. During the thermal treatment phase, once the process parameters are set, operators can initiate the cycle by either pressing the start button or using the foot pedal switch to commence the fully automated operation sequence. This sequence follows a predetermined workflow, including feeding the workpiece into the heating zone, applying thermal energy, retracting the heating elements upon completion, clamping and compressing the workpiece, lifting the ram, and finally unloading and retrieving the processed component.

9. In the combined thermal processing and cold-pressing mode, once the process parameters are set, cold-pressing operations can commence immediately. The pressure ram does not need to return to its home position; instead, the lower pressing die is raised to provide a 100 mm clearance, facilitating easy removal of the workpiece. This optimized operational sequence significantly enhances overall process efficiency.

These test samples, produced on the angle steel punching, cutting, and marking equipment, conform to the standard specifications and processing parameters widely employed in the angle steel tower industry. They offer users a direct means to evaluate the machine’s processing quality, precision, and workmanship—critical performance metrics that validate the equipment’s capability to satisfy the stringent operational demands of angle steel tower manufacturing.

In the construction of ultra-high voltage (UHV) transmission lines, where towers are subjected to severe weather conditions and substantial structural loads, this equipment plays a crucial role in processing the angle steel components that constitute the primary load-bearing framework of the towers. It reliably performs drilling and stamping operations on the angle steel used in tower bodies, cross-arms, and other critical structural elements, ensuring precise accuracy and superior structural integrity. This process enhances the overall durability of the transmission towers, which is essential for the dependable and continuous operation of UHV power transmission systems.